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16
-1
Chapter 16
Maintenance and Check
This chapter deals with how to conduct a basic check on the Servo motors and
the SERVOPACKs, how to replace the Absolute encoder battery, and explana-
tion about the Analogue monitor.
16.1 Checking Servo motor and SERVOPACK - - - - - - - - - - - - 16-2
16.1.1 Checking Servo motor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16-2
16.1.2 Checking SERVOPACK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16-3
16.2 Checking Spindle motors and Invertors - - - - - - - - - - - - - - 16-4
16.2.1 Items to be checked daily - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16-4
16.2.2 Scheduled maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16-5
16.2.3 Megger test on Spindle motor - - - - - - - - - - - - - - - - - - - - - - - - - - - 16-5
16.2.4 Periodical check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16-6
16.3 Absolute encoder - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16-8
16.3.1 Replacing a battery in the Absolute encoder- - - - - - - - - - - - - - - - - 16-8
16.3.2 Handling a battery - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16-8
16.3.3 Setting up (Initializing) Absolute encoder - - - - - - - - - - - - - - - - - - - 16-9
16.4 Analogue monitor - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16-11
- Yaskawa Siemens CNC Series 1
- Safety-related symbol marks 3
- Table of Contents 5
- Part 2 Software 6
- Part 3 PLC 7
- Table of Contents 10
- Outline of this manual 12
- Related manuals 12
- How to use this manual 13
- Trademarks 13
- PROHIBITED 14
- MANDATORY 15
- Safety precautions 16
- Operating 20
- Maintaining 22
- General notes 23
- Warning labels 24
- Warning marking 25
- Hardware 26
- Chapter 1 27
- 1.1 System configuration 28
- System configuration 29
- Converter 34
- Inverter 34
- Servo unit 35
- -05 A 2 S 36
- -AZA30K 1 37
- System Configuration 38
- Spindle motor designations 38
- Chapter 2 39
- 2.1 Designing the panels 40
- Capacity of heat exchangers 42
- 2.1.3 Heat dissipation 44
- 2.1.4 Power consumption 46
- 2.2.1 Separation of cables 47
- 2.2.2 Noise-proof devices 48
- Installing diodes 49
- Example grounding wiring 50
- 2.2.4 Cable shield clamp 51
- 2.3 Installation precautions 52
- Feed/spindle 53
- SERVOPACK 53
- Heat sink 53
- Outside air 53
- Converter Inverter Servo unit 54
- Installation precautions 55
- I/O modules 56
- Recommended surge absorbers 57
- Installing the control panels 58
- Chapter 3 59
- 3.1 Servo motors 60
- 3.2 Spindle motors 61
- Installing the motors 62
- Chapter 4 63
- 4.1.1 CNC unit 64
- Arrangement of connectors 65
- Right side surface 66
- Rear surface 67
- 4.1.2 Power supply module 68
- 4.1.3 I/O module 68
- 153-1AA02-OXB0 69
- Dummy module (DM370) 70
- 4.1.4 Converter 71
- 4.1.5 Inverter 72
- Indicator 73
- CHARGE : red 73
- Connection method 74
- Servo unit 74
- 4.2 Power on/off signals 76
- Wiring between units 76
- Detailed wiring drawing 77
- Power on/off signals 79
- 4.2.3 Time chart 80
- 4.3 Wiring units and devices 81
- Example wiring 81
- CNC unit address setting 82
- Machine control panel I/O 82
- I/O module 82
- Termination setting 82
- Wiring units and devices 83
- Chapter 5 85
- 5.1 Installing the CNC unit 86
- Installation procedure 86
- Installing the CNC unit 87
- Assembling and replacing 88
- Release this part 89
- OpenClosed 89
- Replacing the servo unit fan 93
- オプションカバー 94
- Optional board 95
- Chapter 6 97
- 6.2 Data types 99
- NT’s Explorer: 100
- Service screen directories 101
- Software configuration 102
- Chapter 7 103
- 7.1 How to archive 104
- How to archive 105
- 7.2 Network settings 109
- YS 840DI settings 110
- Network settings 111
- Click on OK 114
- 7.2.2 PC settings 116
- PC settings 118
- 840DI system 119
- Chapter 8 123
- All programs convertible 124
- Most programs convertible 124
- 8.2 Program structure 125
- 8.3 Address structure 126
- Address symbol 127
- Bit address 127
- Byte address 127
- 8.4 Interface structure 128
- 8.4.3 Data blocks 129
- 8.4.4 Program components 130
- Chapter 9 131
- 9.1 Hardware configuration 133
- 9.2 Defining the hardware 134
- Then select Insert New Object 135
- SIMATIC 300 Station 135
- Order number and other 136
- を選択しドラッグアンドドロップ 137
- Slot specification method 138
- Drag-and-drop method 139
- 9.2.7 Adding the CPU module 140
- CPU’s DP port setting 141
- PROFIBUS 143
- ノードアドレスの指定 143
- ラックの詳細ウィンドウのス 144
- ロットを指定してモジュール 144
- をダブルクリック、 144
- あるいはモジュールを選択し 144
- てドラッグアンドドロップ 144
- Select a target slot and 145
- Rack's properties screen 146
- List of rack numbers 146
- Rack number 146
- Defining the hardware 147
- Create a new project 150
- ハードウェアコンフィグレーション画面より 151
- 9.3.3 List of addresses 153
- Setting up and maintenance 154
- Chapter 10 155
- 10.1 Screen operation 156
- 10.1.2 Basic operation 157
- Overview of System 158
- 10.1.2 158
- Basic operation 158
- 10.2 MD components 159
- Chapter 11 161
- Startup 162
- 11.1.2 Screen Configuration 163
- Basic operation 164
- Input of setting value 164
- Decimal number 164
- Hexadecimal number 164
- Binary number 164
- Searching 165
- Updating the data display 166
- 11.1.5 Protection level 167
- Drive Parameter Screen 168
- 11.2.1 168
- Drive diagnosis 169
- 11.3 Mapping ACC file 170
- 11.4.1 Error screen display 171
- 11.4.2 Troubleshooting 172
- 11.4.4 Error message display 172
- Chapter 12 173
- 12.1 Basic operation 174
- 12.1.3 Reset of servo alarm 175
- How to use Digital Operation 176
- 12.1.4 176
- Switching the basic mode 176
- 12.1.5 Axis selection mode 177
- 12.1.6 Status display mode 177
- Speed control mode 178
- Position Control Mode 179
- 12.1.7 180
- User Constant Setting Mode 180
- IMPORTANT 181
- The setting digit flashes 183
- How to use the monitor mode 184
- Indication of Monitor Mode 185
- Input signal monitor display 186
- Output signal monitor display 187
- Up: OFF ("H" level) 187
- Upper 16-bit data 188
- Lower 16-bit data 188
- 12.2 Application 189
- Check of alarm 190
- Application 191
- 12.2.3 192
- Checking the motor type 192
- Display of software version 194
- Software 194
- Software version 194
- Machine origin 195
- The point where the motor 195
- Data setting changed 198
- Changes alternately 199
- [DSPL/SET] key 201
- Flashes one 203
- 12.2.9 204
- Chapter 13 205
- 13.1 System configuration 206
- Other machine data section 208
- About “digit” setting 209
- About unit data 209
- Setting value: [0.01 ms] 210
- Chapter 14 211
- Drive set-up procedure 212
- 14.1 Fundamental settings 215
- DP cycle setting 215
- IPO cycle setting 215
- CNC setting 216
- Drive setting 217
- Fine interpolation 217
- 14.1.4 Axis configuration 218
- Fundamental settings 219
- 220
- Machine data setting 221
- 14.1.4 222
- Axis configuration 222
- 14.1.5 226
- Motor encoder 226
- Servo drive 227
- Spindle drive 229
- Resetting Absolute encoder 230
- 14.1.6 234
- External encoder 234
- Heavy Industries MP scale 235
- AA = Un00D 236
- 送り軸エンコーダ関連ＣＮＣパラメータ一覧 238
- Encoder setting 239
- Settings at CNC 241
- Settings at drive 241
- CNC version number check 242
- Display at CNC 244
- 14.2 Servo control 246
- 14.2.3 Spindle servo mode 249
- 14.2.4 Backlash compensation 250
- Setting value: [0.01%] 251
- Quadrant error 252
- Servo control 253
- Adjustment procedures 254
- For feed axis 255
- Servo drive settings 256
- For cutting feed 256
- For positioning 256
- CNC settings 258
- For Servo drive 258
- 14.2.11 260
- Vibration-damping control 260
- Servo drive setting 262
- For handle feed 263
- 14.2.13 264
- Current offset adjustment 264
- Monitor cable 266
- 14.3 Motion Control 267
- Feed Axes/Spindles 267
- Feed axes 267
- Spindle 268
- 14.3.3 Positioning 273
- 14.3.3 274
- Positioning 274
- Position 275
- Reference position 275
- Actual position 275
- Spindle drive 277
- 14.3.5 278
- Return to reference point 278
- Motion Control 281
- 14.3.6 Brake control 282
- 14.3.7 Speed feedforward 283
- (motor encoder) 288
- (separately mounted encoder) 288
- 14.3.10 Gantry control 290
- 14.3.10 292
- Gantry control 292
- Feed axes 293
- Relevant I/O 294
- Relevant Parameter 296
- Relevant CNC machine data 297
- Changing process 300
- Relevant parameters 301
- Spindle parameter 302
- PLC -> CNC 302
- DBX21.0-2 302
- H gear M gear L gear H gear 302
- 14.3.16 Rigid tap 303
- 14.3.17 Threading 304
- CNC side setting 306
- I/O signal 306
- COMPCURV function 308
- COMPCAD function 308
- • MD20172 COMPRESS_VEL_TOL 309
- Setting value: [mm/min] 309
- 14.4.3 Spline interpolation 310
- Fine interpolation 311
- 14.4.4 312
- 14.6 Trouble shooting 322
- Chapter 15 324
- Table 15.1 325
- Error and Troubleshooting 327
- Chapter 16 330
- 16.1.1 Checking Servo motor 331
- Operating conditions 332
- 16.2.2 Scheduled maintenance 334
- 16.2.4 Periodical check 335
- 16.3 Absolute encoder 337
- "Auxiliary function 338
- 16.4 Analogue monitor 340
- Maintenance and Check 341
- 16.3.3 341
- Analogue monitor 342
- Appendix 344
- Appendix A Parameters 345
- 3103 Pn149 347
- 3109 Pn14F 347
- (Lower word) 350
- (Upper word) 350
- Drive data list 363
- B.2 List of Inverter alarms 368
- Siemens Japan K.K 373
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